Repair Solutions Overview

Hover over the photographs for more details on our repair solutions.

A corroded pipe with coating breakdown

Pipe Repair

Our comprehensive range of composite materials are specifically designed to reinforce corroded, eroded and damaged pipes.

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A leaking pipe flange.

Live Leak Sealing

At Icarus Composites we have a number of live leaking sealing methods we employ to ensure your leaks are sealed quickly and efficiently.

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Pipes and structures in the Splash Zone of an Oil Rig

Subsea & Splashzone

Our Trident AquaCure 250 composite repair system is water-activated, making it perfect for both Subsea and Splash Zone repairs.

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A corroded pipe.

Corrosion Protection

Our corrosion protection consists of a coating and composite overlay to prevent oxygen, moisture and other electrolytes from reaching the substrate surface.

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A steel structure

Structural Repairs

Composite repairs can be used to restore structural components such that they will be able to bear their full structural design loads.

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A CAD model of a composite clamp prototype

Composite Clamps

A fully removable, light weight system, capable of restoring structural integrity to both corroded and leaking components.

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Process Piping & Pipeline Repairs

Pipes are subject to deterioration due to a number of factors, including; corrosion, erosion, abrasion, chemical attack, mechanical stress and damage, fatigue and cracking.

Composite Repair Systems are extremely versatile repair method for both Metal and GRP pipes. They prevent further external corrosion, are highly chemical resistant and provide extremely high strength, lightweight repairs.

A 12” Fuel Oil Line corroded at the 6 o’clock position as a result of Corrosion Under Insulation (CUI)
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Live leak sealing solutions

Even with the most proactive maintenance scheduling leaking pipework still occurs. Leaks can be catastrophic to productivity requiring operators to shutdown the plant to fix them. At Icarus Composites, our highly trained technicians are at hand to make sure this doesn't happen.

We have a range of products and techniques to help you get your leaks sealed. Our Trident Leak Seal kits are designed to be stored at your facility so that they are at hand to help you seal small leaks. For "absolute gushers" our technicians are able to employ a range of water-activated sealants and injectable composites to seal even the biggest of leaks.

Subsea & Splash Zone Repairs

Subsea & Splash Zone repairs represent some of the most difficult repairs in the industry. Our expertly engineered Trident AquaCure 250 composite system is designed specifically for this purpose. In conjunction with our selection of Marine Metal Repair Pastes, we have the required products and expertise to fully restore the structural integrity of your Subsea & Splash Zone assets.

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Two subsea pipelinesBook A Repair Now

Corrosion Protection

‍Our corrosion protection products are manufactured to the highest quality standards, ensuring exceptional performance, durability, and reliability in even the harshest environments. By preventing corrosion-related damage and reducing maintenance costs, our solutions offer long-term cost savings and a high return on investment.

‍Our corrosion protection solutions are designed with environmental sustainability in mind, offering eco-friendly alternatives to traditional corrosion mitigation methods.

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A corroded pipe.Book A Repair Now

Structural Repair

Composite materials offer unparalleled advantages for structural repairs, providing exceptional strength, durability, and versatility. By combining high-strength fibers with resin matrices, composites offer superior performance compared to traditional materials like steel or concrete.

Their lightweight nature reduces structural loading while maintaining robustness. Composites also resist corrosion, chemicals, and environmental degradation, ensuring long-term reliability in harsh conditions. Additionally, they can be molded or shaped to match complex geometries, facilitating seamless repairs.

With composite materials, structural repairs are not just effective but also cost-efficient, offering extended service life and minimising maintenance requirements for various infrastructure applications

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7 types of steel structural members used in constructionBook A Repair Now

Composite Clamps

Pre-fabricated clamps ensure swift installation, while rubber seals enhance leak containment. Composite clamps require less stringent surface finish requirements and can be easily removed without damaging underlying pipework, offering higher structural integrity and unparalleled efficiency in repair applications.

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A CAD model of a composite clamp prototypeBook A Repair Now

Icarus composites

Transitioning industrial repairs to a greener future

A landscape photo showing wind turbines, tanks, pipelines and industryBook your repair here