BioWrap 102

Sustainable Repair Solution

"BioWrap 102 gave us a sustainable repair option without compromising on the performance we need for high-pressure pipeline systems. The ambient cure was a game-changer for our remote site operations."

— Operations Manager, Offshore Energy Client

Pushing Pipe Repairs to a Greener Future

Sustainability without compromise. BioWrap 102 proves that going green doesn't mean sacrificing strength. By deriving ~27% of its resin from plant-based sources, it lowers your project's carbon footprint while matching the structural performance of standard industrial epoxies. Fully ISO & ASME qualified, it is the premier choice for operators prioritising sustainable infrastructure.

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  • Sustainable Technology: Key components derived from renewable plant-based Glycerol.

  • ~27% Plant-Based: One of the highest bio-contents in the industry without performance loss.

  • Uncompromising Performance: Matches standard epoxy strength using green chemistry.

  • Qualified to Standards: Exceeds requirements of ISO 24817 & ASME PCC-2.

  • Versatile Application: Suitable for both leaking and non-leaking defects.

Qualified Composite Repair Systems

At Icarus Composites, we make sure to test our Composite Materials to the most stringent industrial standards ensuring we deliver the highest quality composite pipe and tank repairs possible.

Our Composite Systems are qualified to both ISO 24817 & ASME PCC-2 to make sure they meet the requirements of both international standards.

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Download the Technical Data Sheet

Why Choose BioWrap 102

Sustainable Chemistry

~27% of the mixed resin is derived from renewable plant-based Glycerol, reducing your project's carbon footprint while meeting ESG targets without compromising performance.

Industrial-Grade Strength

Tensile strength of 82 MPa and flexural strength of 127 MPa matches or exceeds traditional petroleum-based epoxies—sustainability without sacrifice.

Ambient Cure Simplicity

Cures at normal ambient temperatures (15-30°C) with no external heat source required. Full mechanical properties achieved in 14 days, or accelerate with optional post-cure cycles.

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Plant-Based Bio-Resin Technology

BioWrap 102's key component, Epichlorohydrin, is manufactured using renewable plant-derived Glycerol instead of petroleum-derived Propylene. The resin component contains 35% plant-derived chemicals, delivering ~27% bio-content in the mixed system.

  • 35% plant-derived resin component
  • ~27% bio-content when mixed
  • Renewable glycerol-based epichlorohydrin
  • Reduced carbon footprint

Exceptional Mechanical Strength

Don't let the bio-resin fool you—BioWrap 102 delivers industrial-grade performance. With tensile strength of 82 MPa and flexural strength of 127 MPa, it matches or exceeds traditional petroleum-based epoxies.

  • Tensile strength: 82 MPa
  • Flexural strength: 127 MPa
  • Impact resistance: 25 KJ/m²
  • Quadaxial E-glass reinforcement

Extreme Pressure Testing

Independently verified at a UKAS-accredited laboratory, BioWrap 102 has been tested on non-leaking defects up to 453 bar and leaking defects up to 337 bar—among the highest in its class.

  • Non-leaking: up to 453 bar
  • Leaking: up to 337 bar
  • Operating temps up to 82°C
  • Tg of 102°C

Flexible Curing Options

BioWrap 102 cures at ambient temperatures (15-30°C) with full mechanical properties achieved in 14 days. Need faster results? Three post-cure cycles are available to accelerate full cure.

  • Ambient cure: 14 days full cure
  • Post-cure Cycle 1: 24h @ 40°C
  • Post-cure Cycle 2: 16h @ 60°C
  • Post-cure Cycle 3: 8h @ 80°C

Use Cases

Structural Repairs

Matches standard epoxy performance with ~27% plant-based bio-content.

Pipeline Repair

Restore structural integrity to corroded pipework while reducing environmental footprint.

Corrosion Protection

Durable composite overwrap rated for up to 20 years design life.

Tank Repair

Applicable from small diameter pipes to large diameter tanks, conforming to complex geometries.

Frequently Asked Questions

What is the design life?

Up to 20 years per ISO 24817 / ASME PCC-2.

How does it cure?

Ambient cure at 15–30°C, full properties in 14 days. Post-cure options: 24h@40°C, 16h@60°C, or 8h@80°C.

How does it perform compared to standard epoxy?

Tensile: 82 MPa. Flexural: 127 MPa. Matches or exceeds petroleum-based equivalents.

What pressure has it been tested to?

Non-leaking: up to 453 bar. Leaking: up to 337 bar. UKAS-accredited lab tested.

What makes it sustainable?

Resin contains 35% plant-derived chemicals (Epichlorohydrin from renewable Glycerol), ~27% bio-content when mixed.

What substrates can it repair?

Carbon steel, stainless steel, CuNiFe, and GRP.

Technical Data

Download the Technical Data Sheet

Properties

Data

Glass transition temperature (Tg)
102
°C
215.6
°F
20
°C
68
°F
CTE (Circumferential)
2.53
×10⁻⁵ mm/mm/°C
1.41
×10⁻⁵ in/in/°F
CTE (Axial)
1.13
×10⁻⁵ mm/mm/°C
0.628
×10⁻⁵ in/in/°F
Composite ply thickness
0.924
mm
0.036
in
Circumferential Young's modulus (Ec)
15983.8
MPa
2318254
psi
Axial Young's modulus (Ea)
21114.4
MPa
3062385
psi
Combined Young's modulus
18549.1
MPa
2690320
psi
Shear modulus
5418
MPa
785815
psi
Poisson's ration(Circ. - Ax.)
0.224
-
0.224
-
Poisson's ratio (Ax. - Circ.)
0.346
-
0.346
-
Circumferential tensile strength
194.18
MPa
28163
psi
Axial tensile strength
374.2
MPa
54273
psi
Lap shear strength
Carbon Steel: 9.6, Stainless Steel: 8.1, CuNiFe: 9.2, GRP: 5.3
MPa
Carbon Steel: 1392, Stainless Steel: 1175, CuNiFe: 1334, GRP: 769
psi
Toughness parameter
Carbon Steel: 139.61, Stainless Steel: 28.24, CuNiFe: 64.38
J/m²
Carbon Steel: 0.0664, Stainless Steel: 0.0134, CuNiFe: 0.0306
ft-lb/in²
Test temperature

Components

Use

Nitrile Gloves
Wear when handling the BindFast Metal Epoxy Putty or the Oceanus 142.
BindFast Metal Epoxy Putty
Wear when handling the BindFast Metal Epoxy Putty or the Oceanus 142.
Grip & Seal Rubber Tourniquet
Compresses the BindFast Metal Epoxy Putty into the leak site to cure.
Self-Fusing SealTape
Wrapped directly over live leaks to seal them. Also provides additional reinforcement.
Trident Pressure Pad
Pressure resistance multiplier for sealing live leaks
Oceanus 142 composite
Applied over the repair area. Cures solid and restores structural integrity to the damaged repair area.
Compression film
Compresses the Oceanus 142 composite ensuring there are no voids or delaminations.
Spike roller
Pierces holes in the compression film, allowing the Oceanus 142 composite to de-gas.