Online Leak Sealing Services

Specialist Online Leak Sealing for Pressurised Assets without Shutdown or Depressurisation

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Complex Geometry Leak Sealing

Many leaks occur in locations where geometry, access, or asset configuration prevents the use of standard clamps or off-the-shelf sealing solutions. These situations are commonly driven by:

  • Irregular pipework, fittings, and legacy components
  • Congested pipe racks or restricted access
  • Non-cylindrical sections, transitions, or attachments
  • Failure of previous repairs, including leaking clamps or composite wraps

As a result, conventional sealing methods may be impractical or unsafe to deploy.

At Icarus Composites, complex geometry leak sealing solutions are engineered on a case-by-case basis, combining bespoke containment, injection techniques, and specialist sealants to safely control leaks under operating conditions.

Key performance benefits include:

  • Bespoke solutions for non-standard geometries
  • Effective sealing where clamps cannot be installed
  • Capability to stabilise failed or degraded repairs
  • No requirement for shutdown or component removal

The result is a controlled, engineered leak sealing solution that resolves challenging leaks while maintaining safe operation.

Online Leak Sealing

Many leaks occur in locations where geometry, access, or asset configuration prevents the use of standard clamps or off-the-shelf sealing solutions. These situations are commonly driven by:

  • Irregular pipework, fittings, and legacy components
  • Congested pipe racks or restricted access
  • Non-cylindrical sections, transitions, or attachments
  • Failure of previous repairs, including leaking clamps or composite wraps

As a result, conventional sealing methods may be impractical or unsafe to deploy.

At Icarus Composites, complex geometry leak sealing solutions are engineered on a case-by-case basis, combining bespoke containment, injection techniques, and specialist sealants to safely control leaks under operating conditions.

Key performance benefits include:

  • Bespoke solutions for non-standard geometries
  • Effective sealing where clamps cannot be installed
  • Capability to stabilise failed or degraded repairs
  • No requirement for shutdown or component removal

The result is a controlled, engineered leak sealing solution that resolves challenging leaks while maintaining safe operation.

HydraSeal™ Pipe Repair Kit Applications

Unplanned pipe leaks often require immediate action before specialist resources can be mobilised. Delays in response are commonly driven by:

  • Remote or unmanned sites
  • Limited availability of specialist contractors
  • High cost of shutdown or isolation
  • Time-critical safety or environmental risk

In these scenarios, having a proven, on-site solution is critical.

The HydraSeal Emergency Pipe Leak Repair Kit is a ready-to-deploy product that can be purchased, stored on-site, and installed by trained client personnel to rapidly stabilise leaking pipework. Icarus Composites provides formal training and certification, ensuring safe and effective use under live conditions.

Key performance benefits include:

  • Buy, store, and deploy directly from site
  • Rapid emergency leak stabilisation
  • Training and competency provided by Icarus Composites
  • Ideal for remote, high-risk, or time-critical assets
  • Temporary or semi-permanent sealing prior to engineered repair or composite reinforcement

The result is a practical, repeatable emergency leak sealing solution that puts control back in the hands of the asset owner.

High-Risk & Specialist Leak Sealing Applications

Certain leaks occur under operating conditions that significantly increase risk and complexity. These situations are typically characterised by:

  • High-temperature steam or thermal services
  • Hazardous, toxic, or volatile media
  • Offshore, subsea, or splash-zone environments
  • Restricted access and elevated safety risk
  • Assets where failure could result in significant safety or environmental impact

In these cases, leak sealing requires specialist materials, advanced planning, and strict procedural control.

At Icarus Composites, high-risk leak sealing applications are managed through engineered assessment, specialist sealant selection, and controlled execution by experienced personnel.

Key performance benefits include:

  • Safe leak sealing in high-consequence environments
  • Specialist materials for extreme conditions
  • Engineered execution with detailed risk control
  • Prevention of escalation, shutdown, or environmental release

The result is a professionally managed leak sealing solution that mitigates risk while maintaining asset integrity under the most demanding conditions.