Hydraseal Leak Sealing Kit

Live Leak Sealing Solution

"BioWrap 102 gave us a sustainable repair option without compromising on the performance we need for high-pressure pipeline systems. The ambient cure was a game-changer for our remote site operations."

— Operations Manager, Offshore Energy Client

A Leak Seal Kit Designed for You

Stop the leak, keep the pipe running. The ultimate emergency response kit. HydraSeal allows you to arrest live, pressurised leaks in minutes—without shutting down your system. Combining a mechanical seal, rapid-set epoxy, and a structural over-wrap, this WRAS-approved kit turns an immediate emergency into a permanent, compliant repair.

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  • Live Leak Sealing: Stop leaks under pressure without shutting down the system.

  • WRAS Approved: Certified safe for use on potable (drinking) water pipes.

  • Rapid Repair: Stabilize leaks in <5 mins; permanent repair in <30 mins.

  • User Friendly: Designed for easy on-site use with minimal training.

  • Permanent Solution: Restores full structural integrity, not just a temporary patch.

Qualified Composite Repair Systems

At Icarus Composites, we make sure to test our Composite Materials to the most stringent industrial standards ensuring we deliver the highest quality composite pipe and tank repairs possible.

Our Composite Systems are qualified to both ISO 24817 & ASME PCC-2 to make sure they meet the requirements of both international standards.

Learn More
Download the Technical Data Sheet

Why Choose HydraSeal

No System Shutdown

Seal live, pressurised leaks while your system remains operational—eliminating costly downtime and production losses.

Permanent Structural Repair

Not just a temporary fix. The Oceanus 142 composite overwrap delivers 290 MPa tensile strength, restoring full structural integrity to the damaged area.

WRAS Approved

Certified safe for potable water systems, making HydraSeal the go-to solution for water utilities and facilities where drinking water compliance is essential.

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Complete Multi-Component Solution

HydraSeal includes everything needed for live leak repair: BindFast Metal Epoxy Putty seals isolated leaks, Self-Amalgamating Seal Tape handles live leaks, the HydraSeal Pressure Pad multiplies sealing force, and Oceanus 142 composite bandage restores structural integrity.

  • No system shutdown required
  • Works on pressurised pipes
  • Seals live leaks in minutes
  • Permanent structural repair

Complete Multi-Component Kit

Everything you need in one kit: BindFast Metal Epoxy Putty for isolated leaks, Self-Amalgamating Seal Tape for live leaks, HydraSeal Pressure Pad, and Oceanus 142 composite bandage for structural reinforcement.

  • BindFast Metal Epoxy Putty
  • Self-Amalgamating Seal Tape
  • HydraSeal Pressure Pad
  • Oceanus 142 composite bandage
  • Compression film & spike roller

Multi-Substrate Compatibility

HydraSeal works on a wide range of pipe materials including carbon steel, stainless steel, CuNiFe, iron, GRP and more—making it the go-to solution for diverse industrial environments.

  • Carbon steel
  • Stainless steel
  • CuNiFe (Copper-Nickel)
  • Iron & GRP

High Tensile Strength Finish

The Oceanus 142 composite overwrap delivers a tensile strength of 290 MPa, ensuring the final repair isn't just a patch—it's a permanent structural reinforcement.

  • Tensile strength: 290 MPa
  • Full cure: 24 hours
  • Operating temp: up to 122°C
  • WRAS approved for potable water

Use Cases

Emergency Maintenance

Stored on site, installed by your team. Leak sealed <5 min, permanent repair <30 min.

Industrial Utilities

Seal live leaks on pressurised process pipes without system shutdown.

Marine & Offshore

Works on carbon steel, stainless steel, CuNiFe, iron, GRP.

Potable Water Systems

WRAS-approved for pipes and fittings carrying drinking water.

Frequently Asked Questions

What is the BindFast Metal Epoxy Putty used for?

Seals isolated (non-live) leak sites before composite overwrap.

What are the Compression Film and Spike Roller for?

Ensures no voids or delaminations. Spike roller allows de-gassing.

What does the HydraSeal Pressure Pad do?

Pressure resistance multiplier placed over leak site before wrapping.

What role does the Oceanus 142 composite play in the kit?

Applied over repair area. Cures solid, restores structural integrity. 290 MPa tensile.

What pipe sizes and pressures can it handle?

<15mm to 600mm diameter. Pressure up to 30 bar. Operating temp up to 100°C.

How does the Self-Fusing SealTape work?

Wrapped over live leaks to seal. Also provides additional reinforcement.

Technical Data

Download the Technical Data Sheet

Properties

Data

Glass transition temperature (Tg)
N/A
°C
N/A
°F
N/A
°C
N/A
°F
CTE (Circumferential)
N/A
×10⁻⁵ mm/mm/°C
N/A
×10⁻⁵ in/in/°F
CTE (Axial)
N/A
×10⁻⁵ mm/mm/°C
N/A
×10⁻⁵ in/in/°F
Composite ply thickness
N/A
mm
N/A
in
Circumferential Young's modulus (Ec)
N/A
MPa
N/A
psi
Axial Young's modulus (Ea)
N/A
MPa
N/A
psi
Combined Young's modulus
N/A
MPa
N/A
psi
Shear modulus
N/A
MPa
N/A
psi
Poisson's ration(Circ. - Ax.)
N/A
-
N/A
-
Poisson's ratio (Ax. - Circ.)
N/A
-
N/A
-
Circumferential tensile strength
N/A
MPa
N/A
psi
Axial tensile strength
N/A
MPa
N/A
psi
Lap shear strength
N/A
MPa
N/A
psi
Toughness parameter
N/A
J/m²
N/A
ft-lb/in²
Test temperature

Components

Use

Nitrile Gloves
Wear when handling the BindFast Metal Epoxy Putty or the Oceanus 142.
BindFast Metal Epoxy Putty
Wear when handling the BindFast Metal Epoxy Putty or the Oceanus 142.
Grip & Seal Rubber Tourniquet
Compresses the BindFast Metal Epoxy Putty into the leak site to cure.
Self-Fusing SealTape
Wrapped directly over live leaks to seal them. Also provides additional reinforcement.
Trident Pressure Pad
Pressure resistance multiplier for sealing live leaks
Oceanus 142 composite
Applied over the repair area. Cures solid and restores structural integrity to the damaged repair area.
Compression film
Compresses the Oceanus 142 composite ensuring there are no voids or delaminations.
Spike roller
Pierces holes in the compression film, allowing the Oceanus 142 composite to de-gas.