We had a live pinhole leak on a 6” water line in our pumping station that would have meant a full shutdown and significant production loss. Using the HydraSeal® kit, we achieved a complete seal and reinforcement in under an hour. The system is well thought out, easy to deploy under pressure, and gives real confidence that the repair isn’t just temporary, but structurally sound.
- Maintenance Supervisor
Stop the leak, keep the pipe running. The ultimate emergency response kit. HydraSeal allows you to arrest live, pressurised leaks in minutes—without shutting down your system. Combining a mechanical seal, rapid-set epoxy, and a structural over-wrap, this WRAS-approved kit turns an immediate emergency into a permanent, compliant repair.
Online Leak Sealing: Stop leaks under pressure without shutting down the system.
WRAS Approved: Certified safe for use on potable (drinking) water pipes.
Rapid Repair: Stabilize leaks in <5 mins; permanent repair in <30 mins.
User Friendly: Designed for easy on-site use with minimal training.
User Friendly: Designed for easy on-site use with minimal training.
At Icarus Composites, we make sure to test our Composite Materials to the most stringent industrial standards ensuring we deliver the highest quality composite pipe and tank repairs possible.
Our Composite Systems are qualified to both ISO 24817 & ASME PCC-2 to make sure they meet the requirements of both international standards.
Eliminate the need for shutdowns. HydraSeal® enables effective sealing of pressurised leaks while systems remain operational.
Achieve functional cure in approximately 60 minutes, allowing rapid intervention and reinstatement of service.
Effective on a wide range of pipe materials, geometries, and defect types, including: pinhole leaks and weeps, pitting and localised corrosion, circumferential defects, irregular surfaces, valvesd and fittings.
HydraSeal includes everything needed for online leak repair: BindFast Metal Epoxy Putty seals isolated leaks, Self-Amalgamating Seal Tape handles live leaks, the HydraSeal Pressure Pad multiplies sealing force, and Oceanus 142 composite bandage restores structural integrity.
Everything you need in one kit: BindFast Metal Epoxy Putty for isolated leaks, Self-Amalgamating Seal Tape for live leaks, HydraSeal Pressure Pad, and Oceanus 142 composite bandage for structural reinforcement.
HydraSeal works on a wide range of pipe materials including carbon steel, stainless steel, CuNiFe, iron, GRP and more—making it the go-to solution for diverse industrial environments.
The Oceanus 142 composite overwrap delivers a tensile strength of 290 MPa, ensuring the final repair isn't just a patch—it's a permanent structural reinforcement.
Stored on site, installed by your team. Leak sealed <5 min, permanent repair <30 min.
Seal live leaks on pressurised process pipes without system shutdown.
Works on carbon steel, stainless steel, CuNiFe, iron, GRP.
WRAS-approved for pipes and fittings carrying drinking water.
Seals isolated (non-live) leak sites before composite overwrap.
Ensures no voids or delaminations. Spike roller allows de-gassing.
Pressure resistance multiplier placed over leak site before wrapping.
Applied over repair area. Cures solid, restores structural integrity. 290 MPa tensile.
<15mm to 600mm diameter. Pressure up to 30 bar. Operating temp up to 100°C.
Wrapped over live leaks to seal. Also provides additional reinforcement.
