Water pipeline repair for fast, non-destrucitve leak sealing

Our water pipeline repair solutions deliver fast, engineered repairs that restore structural integrity, seal active leaks, and extend the service life of critical water assets. Using advanced composite wrap systems, we help water authorities and operators reduce downtime, minimise disruption, and avoid costly pipe replacement. The result is a durable, standards-compliant repair that keeps water networks operating safely and reliably for decades.

Rapid, non-disruptive repairs without shutdowns
Long-Term Corrosion Protection in Buried and Above-Ground Assets
Lower Total Repair Footprint Than Cut-Out-and-Replace
Standards-Compliant Structural Strengthening for Ageing Infrastructure

Explore our repair solutions

Active Members of British Water, Supporting Best Practice in the UK Water Sector

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As active members of British Water, we are embedded within the UK’s leading water-sector community, working alongside utilities, regulators, and technology providers to promote best practice and innovation. Our membership demonstrates a commitment to quality, compliance, and long-term asset resilience aligned with the needs of the regulated water industry. For our clients, this means solutions that are informed by sector-wide insight, evolving standards, and real-world operational challenges.

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The Most Reliable Composite Repair Solutions for Extending the Life of Water Pipelines

Rapid, non-disruptive repairs without shutdowns

Composite wraps enable structural reinforcement and leak sealing without cutting out pipe sections or taking water assets out of service, minimising customer disruption and operational downtime.

Long-Term Corrosion Protection in Buried and Above-Ground Assets

Engineered composite systems arrest external and internal corrosion, restore load-bearing capacity, and provide durable protection in aggressive soil, splash-zone, and atmospheric environments.

Lower Total Repair Footprint Than Cut-Out-and-Replace

Even when excavation is required, composite wraps typically avoid hot works, heavy lifting, and full spool replacement—reducing worksite complexity, reinstatement scope, and overall repair time.

Standards-Compliant Structural Strengthening for Ageing Infrastructure

Composite wraps restore pressure-containing capability and extend asset service life in accordance with ISO 24817 and ASME PCC-2, supporting regulatory compliance and long-term asset management strategies.

Pressure-Retaining Structural Repairs for Corroded and Thinned Water Mains

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Composite wraps are engineered to restore the structural integrity of water pipelines that have suffered metal loss, wall thinning, or localised corrosion.

Restores hoop strength and pressure-containing capability in areas affected by metal loss and wall thinning
Distributes loads evenly around the pipe circumference, reducing stress concentrations at the defect
Eliminates the need for full pipe replacement in many cases, lowering capital and reinstatement costs
Suitable for carbon steel, ductile iron, cast iron, and other common water network materials

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Live Leak Sealing and Reinforcement Without Cutting Out Pipe Sections

For leaking water pipelines, composite systems can be applied to seal the leak and structurally reinforce the pipe in a single operation. The repair bonds directly to the substrate, containing the defect and providing long-term load sharing, rather than relying on temporary containment. This allows operators to stabilise failures quickly, minimise water loss, and maintain network reliability—without hot works, welding, or extensive mechanical intervention on live assets.

Seals active leaks while simultaneously providing structural reinforcement to the damaged area.
Avoids hot works, welding, or intrusive mechanical interventions on live water assets.
Reduces repair duration and site complexity compared to clamp-based or cut-out solutions.
Enables controlled repairs in confined spaces and operational environments.

Corrosion Arrest and Long-Term Protection in Buried and Above-Ground Pipelines

Composite wraps form a continuous, bonded barrier that isolates the pipe surface from moisture, oxygen, and aggressive external environments. By sealing the affected area and preventing further exposure, corrosion propagation is arrested at the source. For buried and above-ground water pipelines, this delivers a durable, maintenance-free protection system that significantly slows asset degradation and supports long-term network resilience.

Isolates the pipe surface from moisture, soil contaminants, and aggressive environments.
Prevents further external corrosion propagation beneath coatings or insulation.
Provides a continuous, bonded protective barrier with no crevices for corrosion to re-initiate.
Extends asset service life by decades when correctly designed and installed.

Engineered, Standards-Compliant Repairs for Ageing Water Infrastructure

Every composite repair is designed as an engineered solution, with calculations and material selection aligned to ISO 24817 and ASME PCC-2. This ensures predictable performance, traceability, and compliance with industry best practice. For water authorities and framework contractors, the result is a repeatable repair methodology that stands up to audit scrutiny, supports asset management planning, and provides confidence that critical infrastructure is being repaired—not just patched.

Repair designs are calculated and verified in accordance with ISO 24817 and ASME PCC-2.
Provides full engineering documentation to support asset registers and regulatory audits.
Offers predictable, repeatable performance across large-scale water networks.
Supports long-term asset management strategies by extending service life and deferring replacement.

Water Pipeline Repair Solutions for Every Defect Type

External Corrosion and Wall Thinning

Restores structural strength and pressure-retaining capacity, allowing degraded water mains to remain safely in service without full pipe replacement.

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Through-Wall Defects and Active Leak Sealing

Seals leaks at the source while providing permanent reinforcement, reducing water loss and preventing repeat failures.

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Joint, Weld, and Fitting Reinforcement

Strengthens high-stress connection points, improving reliability and reducing the risk of future leakage or joint failure.

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Mechanical Damage and Impact Defects

Reinforces locally damaged pipe sections, preventing crack propagation and unplanned outages caused by external impact or ground movement.

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Trusted by Water Utilities and Infrastructure Operators to Deliver Proven Pipeline Repairs

DN 250 Leaking Boosted Cold Water Line

A leaking DN250 boosted cold-water elbow was successfully sealed and structurally restored while remaining live at 5 bar, using our online leak injejction method followed by a BioWrap 102 composite overwrap designed based on ISO 24817. The repair reinstated full pressure-retaining capability, prevented further water loss, and allowed the client to avoid immediate pipe replacement—delivering a guaranteed two-year design life under challenging confined conditions.

view full case study

Engineered Assurance for Critical Water Infrastructure Repairs

Repairs Designed in Accordance with ISO 24817 and ASME PCC-2

Every repair is engineered using internationally recognised composite repair standards, ensuring predictable structural performance and full pressure-retaining capability.

Verified Installation and Quality Control Procedures

All composite repairs are installed using controlled procedures and verified through documented QA/QC checks, including surface preparation, laminate inspection, and cure validation.

Full Engineering Documentation and Audit Traceability

Each repair is supported by calculations, method statements, and completion records, providing a clear audit trail for asset registers, regulatory review, and long-term asset management.

Need a repair? Contact our Engineering Team today

Ready to add engineered composite wraps and live leak sealing to your service portfolio? Tell us about your business and we'll get in touch.

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Prefer to speak to us directly?

Contact our team and we'll guide you step-by-step on the journey to getting your assets repaired.

Phone:

+44(0)1706 334178

Email:

contact@icarusgroup.co.uk

Website:

www.icaruscomposites.co.uk

Location:

Cambridge, United Kingdom